Evolution and Strategic Organizational Development of Design for Manufacturing and Assembly (DFMA): A Review
Evolución y desarrollo estratégico organizacional del Diseño para la manufactura y montaje (DFMA): Una revisión
Article Sidebar
PDF (Español (España))
FLIP
XML (Español (España))
How to Cite
Araque González, G. A., & Vélez Sánchez, E. O. (2021). Evolution and Strategic Organizational Development of Design for Manufacturing and Assembly (DFMA): A Review. Cuaderno Activa, 9(9), 143–167. https://doi.org/10.53995/20278101.424
Issue
Section
Investigation paper
License terms (SEE)
This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
Cuaderno Activa provides immediate free access to its content under the principle of making research production available to the public free of charge, fostering greater exchange of scientific knowledge.
Creative-Commons Atribución - No comercial - Compartir igual. CC BY-NC-SA.
Main Article Content
Abstract
One of the factors that has influenced the dynamics of the production processes in organizations has been the birth of new types of final conusmer behaviors. Higher requirements, product versatility, innovation, shorter delivery times and other factors are presented as the main requirements that customers look for in the items they wish to purchase. To solve the aforementioned, the companies develop new and innovative business management strategies in the coverage of the requirements mentioned above. An example of development and strategic evolution of industrial processes and products is the Design for Manufacturing and Assembly (DFMA),
the philosophy of integration of Design for Assembly (DFA) and Design for Manufacturing (DFM). The present article aims to make a bibliographic review and analysis of the main concepts, strategies and guidelines needed in the implementation of the DFMA philosophy, based on a sophisticated descriptive methodology of the main concepts associated with the topic. It begins with a Design for Manu facturing (DFM) conception based on organizational change thinking, guidelines on systematic manufacturing designs and applied methodology for computer aided designs (CAD). Next, we analyze the Design for the Assembly (DFA) and its applicability in the products and services offered to the clients. Finally, we analyze the conception, design, development and guidelines necessary in the implementation of the DFMA methodology. The analysis of the present article evidences the structure and methodology necessary in the management of processes and sustainable products and minimization of related times and costs.
Keywords: Design for manufacturing, design for assembly, design for manufacturing and assembly, industrial sector.
Downloads
Download data is not yet available.
Publication Facts
Metric
This article
Other articles
Peer reviewers
0
2.4
Reviewer profiles N/A
Author statements
Author statements
This article
Other articles
Data availability
N/A
16%
External funding
N/A
32%
Competing interests
N/A
11%
Metric
This journal
Other journals
Articles accepted
18%
33%
Days to publication
1708
145
- Editor & editorial board
- profiles
- Academic society
- Tecnológico de Antioquia
- Publisher
- Tecnológico de Antioquia - Institución Universitaria
To learn about these publication facts, click 
PF is maintained by the Public Knowledge Project
Article Details
References (SEE)
Ahuett, H. (2006). Evolución de las metodologías de apoyo a la ingeniería concurrente. En C. Riba, & A. Molina, Ingeniería Concurrente: Una metodología integradora (pág. 313). Catalunya: UPC.
Andreassen , M., Myrup , S., & Kähler, T. (1983). Design for assembly. IFS Publications Ltd.
Barbosa, G. F., & Carvalho, J. (2013). Design for Manufacturing and Assembly methodology applied to aircrafts design and manufacturing. IFAC Proceedings Volumes, 46(7),
116-121.
Betancur-Muñoz, P., Osorio-Gómez, G., Martínez-Cadavid, J. F., & Duque-Lombana, J. (2014). Integrating Design for Assembly guidelines in packaging design with a context-based approach. Procedia CIRP, 21, 324-347.
Bilalis, N. (2000). Computer Aided Design CAD. Crete: EC funded project, Technical University of Crete.
Boothroyd , G., Dewhurst , P., & Knight, W. (2002). Product Design for Manufacture and Assembly (Second ed.). BOOTHROYD
DEWHURST INC. (23 de Marzo de 2012). Obtenido de Design for Manufacture and Assembly (DFMA®): http://www.dfma.com/software/index.html
Boothroyd, G. (1994). Product design for manufacture and assembly. Computer-Aided Design, 26, 505-520.
Carlsson, B. (1995). Technological Ssystems and Economic Performance: Teh case of Factory Automation. . Dordrecht: Kluwer.
Chang, T., Richard, A., & Wang, H. (1998). Design for manufacturing-Guidelines. Computer-Aided Manufacturing. (Second ed.).
Coriat, B. (1992a). Pensar al revés. Trabajo y organización en la empresa japonesa. Madrid: Siglo XXI.
Coriat, B. (1992b). El taller y el robot. Madrid: Siglo XXI.
Da Silva , G., Giasolli, R., & Cunningham, S. (2002). MEMS Design for Manufacturability (DFM). Sensor Expo & Conference, (págs. 1-8).
DeGarmo, E., Black, J., & Kosher, R. (1988). Materials and Processes for Manufacturing (7th ed.). MacMillan.
Dekker, M. (1991). Product Design for Manufacture and Assembly. En B. Geoffrey , P. Dewhurst, & W. Knight. Second Edition.
Delchambre, A. (1996). CAD Method for Industrial Assembly: Concurrent Design of Products, Equipments, and Control Systems. New York: John Wiley & Sons, Inc.
Dewhurst, N. P. (2010). DFMA the Product, then Lean the Process. International Forum on Design for Manufacture and Assembly. Providence, Rhode Island.
Dufour, C. A. (1996). Estudo do processo e das ferramentas de reprojeto de produtos industriais, como vantagem competitiva e estratégia de melhoria constante. Florianópolis: Dissertação (Mestrado)-Universidade Federal de Santa Catarina.
Dunning, J., & Hamdani, K. (1997). The New Globalism and Developing Countries. United Nations University Press.
Dunning, J., & Narula, R. (1997). Developing Countries Versus Multinationals in a Globalising World: The Dangers of Falling Behind. Discussion Papers in International Investment and Management (226).
Edwards, K. (2002). Towards more strategic design for manufacture and assembly. School of Computing & Technology.
Ernst, D. (1997). From Partial to Systemic Globalization: International Production Networks in the Electronics Industry. Berkley: BRIE Working Paper 98, Berkley Roundtable on the International Economy, University of California at Berkley.
Favi, C., Germani, M., & Mandolini, M. (2016). Design for Manufacturing and Assembly vs. Design to Cost: toward a multi-objective approach for decision-making strategies during conceptual design of complex products. Procedia CIRP, 275-280. doi:http://dx.doi.org/10.1016/j.procir.2016.04.190
Giachetti, R. E. (1999). A standard manufacturing information model to support design for manufacturing in virtual enterprises. Journal of Intelligent Manufacturing, 49-60.
Groover, M. (1997). Fundamentos de Manufactura Moderna. México: Prentice Hall.
Heizer, J., & Render, B. (2009). Principios de Administracion de Operaciones. Ciudad de México: Pearson Educación de México, S.A.
Herrmann, J., Cooper, J., Gupta, S., Hayes, C., Ishii, K., Kazmer, D., . . . Wood, W. (2004). New directions in design for manufacturing. En ASME 2004 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference (págs. 853-861). Saly Lake city USA: ASME.
ICMA. (1974). Terminology of Management and Financial Accounting.
Iwaya, L. H., Rosso Jr., R. S., & Hounsell, M. S. (2013). A Design for Assembly application with dynamic information retrieval from case database. IFAC Proceedings Volumes, 186-191.
Kalpakjian, S. (2006). Manufacturing, Engineering and Technology (Fifth ed.). Upper Saddle River: Pearson Education.
Kim, G., & Bekey, G. (2007). Design for Assembly (DFA) by Reverse Engineering. Center of Manufacturing and Automation Research, 1-21.
Kosacoff, B., & López, A. (2002). Peso productivo. Encrucijadas(20),
90-98.
Lahtinen, T. (2011). Design for Manufacturing and Assembly Riles and Guidelines for Engineering.
Lewis, G. (2006). Product Design for Manufacturing and Assembly (DFM&A). Mechanical Engineers’ Handbook: Manufacturing and Management, 3, 1-19.
Martín, O. D. (2002). Design for manufacture. Journal of Materials Processing Technology, 318-321.
Milgrom, P., & Roberts, J. (Junio de 1990). The economics of modern manufacturing: technology, strategy and organization. American Economic Review, 30(3).
Nagel, R. D. (1991). 21s Century Manufacturing Enterprise Strategy. Betlehem: Steven Goldman.
Nevins, J. L., & Whitney, D. E. (1989). Concurrent Design of Products and Processes. New York: McGraw Hill.
OECD. (1991). Technology and productivity. The challenge for economic policy. París: OECD.
OECD. (1992). Technology and the Economy. The key relationships. París: OECD.
Oman, C. (1994). Globalisation and Regionalisation: the Challenge for Developing Countries. París: OECD Development centre.
Pereira Mello , C. H., Natividade Guedes, F., Sanches da Silva, C., Chaves Gorgulho Júnior, J., & Fernandes Xavier, A. (2010). Projeto conceitual de componentes de um forno industrial por meio da integração entre a engenharia reversa e o DFMA. Gest. Prod., 497-511.
Poli, C. (2001). Design for Manufacturing: A structured approach. London: Elsevier Science & Technology Books.
Prakash, W. (13 de Junio de 2014). New Product Development by DFMA and Rapid Prototyping. ARPN Journal of Engineering and Applied Sciences, 1-6.
Riba Romeba, C., & Paz Bernales, H. (14 de Enero de 2009). ¿Qué es el DFMA? Fundación PRODINTEC. Centre de Disseny d’Equips Industrials.
Savi, A., Filho, E., & Monteiro, E. (2010). Armazenamento de conhecimento explícito referente ao DFA (Design for Assembly) utilizando regras baseadas em casos. 66-76: Biblioteca Digital da Producao Intelectual-BDPI.
Soto, L. (2013). Inclusión productiva y desarrollo rural Acceso a mercados en localidades de bajos ingresos. Caracas: Cyngular.
Stephenson , J., & Wallace, K. (1995). Design for reability in mechanical systems. INTERNATIONAL CONFERENCE ON ENGINEERING DESIGN - ICED, 95. Praha.
Stone, R., McAdams, D., & Varghese, J. (2004). A product architecture-based conceptual DFA technique. Design Studies, 301-325.
Synnes, E. L., & Welo, T. (2016). Enhancing Integrative Capabilities through Lean Product and Process Development. Procedia CIRP, 221-226.
Tatikonda, M. (2005). Design for Assembly: A critical methodology for product reengineering and new product development. Kenan-Flagler Business School, University of North Carolina, 1-7.
Taylor, A. (2001). Design for manufacture. Mass production, Assembly & Manufacturing Guidelines , 1-6. Design Bites, 1-6.
Ulrich, K., Sartorius, D., Pearson, D., & Jakiela, M. (1991). A framework for including the value of time in Design for Manufacturing decision making. Massachusetts: Massachusetts Institute of technology.
Willinger, M., & Luscovitch, E. (1988). Towards the economics of information-intensive production systems: the case of advanced materials. En G. Dosi, C. Freeman, R. Nelson, G. Silverberg, & L. Soete, Technical Change and Economic Theory. Londres: Pinter.
Womack, J., Jones, D., & Roos, D. (1990). The machine that changed the world. New York: Rawson-Mac Millan.
Xie, X. (2002). Design for Manufacturing and Assembly. Utah: Department of Mechanical Engineering. University of Utah.
Zysman, J., Doherty , E., & Schwartz , A. (1996). Tales from the ‘Global’ Economy: Cross National Production Networks an the Re-Organization of the European Economy. Berkley: BRIE Working Paper 83, Berkley Roundtable on the International Economy.
Xie, X. (2002). Design for Manufacturing and Assembly. Department of Mechanical Engineering. University of Utah. Utah.
Zysman, J., Doherty , E., & Schwartz , A. (1996). Tales from the ‘Global’ Economy: Cross National Production Networks an the Re-Organization of the European Economy. Berkley: BRIE Working Paper 83, Berkley Roundtable on the International Economy.
Andreassen , M., Myrup , S., & Kähler, T. (1983). Design for assembly. IFS Publications Ltd.
Barbosa, G. F., & Carvalho, J. (2013). Design for Manufacturing and Assembly methodology applied to aircrafts design and manufacturing. IFAC Proceedings Volumes, 46(7),
116-121.
Betancur-Muñoz, P., Osorio-Gómez, G., Martínez-Cadavid, J. F., & Duque-Lombana, J. (2014). Integrating Design for Assembly guidelines in packaging design with a context-based approach. Procedia CIRP, 21, 324-347.
Bilalis, N. (2000). Computer Aided Design CAD. Crete: EC funded project, Technical University of Crete.
Boothroyd , G., Dewhurst , P., & Knight, W. (2002). Product Design for Manufacture and Assembly (Second ed.). BOOTHROYD
DEWHURST INC. (23 de Marzo de 2012). Obtenido de Design for Manufacture and Assembly (DFMA®): http://www.dfma.com/software/index.html
Boothroyd, G. (1994). Product design for manufacture and assembly. Computer-Aided Design, 26, 505-520.
Carlsson, B. (1995). Technological Ssystems and Economic Performance: Teh case of Factory Automation. . Dordrecht: Kluwer.
Chang, T., Richard, A., & Wang, H. (1998). Design for manufacturing-Guidelines. Computer-Aided Manufacturing. (Second ed.).
Coriat, B. (1992a). Pensar al revés. Trabajo y organización en la empresa japonesa. Madrid: Siglo XXI.
Coriat, B. (1992b). El taller y el robot. Madrid: Siglo XXI.
Da Silva , G., Giasolli, R., & Cunningham, S. (2002). MEMS Design for Manufacturability (DFM). Sensor Expo & Conference, (págs. 1-8).
DeGarmo, E., Black, J., & Kosher, R. (1988). Materials and Processes for Manufacturing (7th ed.). MacMillan.
Dekker, M. (1991). Product Design for Manufacture and Assembly. En B. Geoffrey , P. Dewhurst, & W. Knight. Second Edition.
Delchambre, A. (1996). CAD Method for Industrial Assembly: Concurrent Design of Products, Equipments, and Control Systems. New York: John Wiley & Sons, Inc.
Dewhurst, N. P. (2010). DFMA the Product, then Lean the Process. International Forum on Design for Manufacture and Assembly. Providence, Rhode Island.
Dufour, C. A. (1996). Estudo do processo e das ferramentas de reprojeto de produtos industriais, como vantagem competitiva e estratégia de melhoria constante. Florianópolis: Dissertação (Mestrado)-Universidade Federal de Santa Catarina.
Dunning, J., & Hamdani, K. (1997). The New Globalism and Developing Countries. United Nations University Press.
Dunning, J., & Narula, R. (1997). Developing Countries Versus Multinationals in a Globalising World: The Dangers of Falling Behind. Discussion Papers in International Investment and Management (226).
Edwards, K. (2002). Towards more strategic design for manufacture and assembly. School of Computing & Technology.
Ernst, D. (1997). From Partial to Systemic Globalization: International Production Networks in the Electronics Industry. Berkley: BRIE Working Paper 98, Berkley Roundtable on the International Economy, University of California at Berkley.
Favi, C., Germani, M., & Mandolini, M. (2016). Design for Manufacturing and Assembly vs. Design to Cost: toward a multi-objective approach for decision-making strategies during conceptual design of complex products. Procedia CIRP, 275-280. doi:http://dx.doi.org/10.1016/j.procir.2016.04.190
Giachetti, R. E. (1999). A standard manufacturing information model to support design for manufacturing in virtual enterprises. Journal of Intelligent Manufacturing, 49-60.
Groover, M. (1997). Fundamentos de Manufactura Moderna. México: Prentice Hall.
Heizer, J., & Render, B. (2009). Principios de Administracion de Operaciones. Ciudad de México: Pearson Educación de México, S.A.
Herrmann, J., Cooper, J., Gupta, S., Hayes, C., Ishii, K., Kazmer, D., . . . Wood, W. (2004). New directions in design for manufacturing. En ASME 2004 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference (págs. 853-861). Saly Lake city USA: ASME.
ICMA. (1974). Terminology of Management and Financial Accounting.
Iwaya, L. H., Rosso Jr., R. S., & Hounsell, M. S. (2013). A Design for Assembly application with dynamic information retrieval from case database. IFAC Proceedings Volumes, 186-191.
Kalpakjian, S. (2006). Manufacturing, Engineering and Technology (Fifth ed.). Upper Saddle River: Pearson Education.
Kim, G., & Bekey, G. (2007). Design for Assembly (DFA) by Reverse Engineering. Center of Manufacturing and Automation Research, 1-21.
Kosacoff, B., & López, A. (2002). Peso productivo. Encrucijadas(20),
90-98.
Lahtinen, T. (2011). Design for Manufacturing and Assembly Riles and Guidelines for Engineering.
Lewis, G. (2006). Product Design for Manufacturing and Assembly (DFM&A). Mechanical Engineers’ Handbook: Manufacturing and Management, 3, 1-19.
Martín, O. D. (2002). Design for manufacture. Journal of Materials Processing Technology, 318-321.
Milgrom, P., & Roberts, J. (Junio de 1990). The economics of modern manufacturing: technology, strategy and organization. American Economic Review, 30(3).
Nagel, R. D. (1991). 21s Century Manufacturing Enterprise Strategy. Betlehem: Steven Goldman.
Nevins, J. L., & Whitney, D. E. (1989). Concurrent Design of Products and Processes. New York: McGraw Hill.
OECD. (1991). Technology and productivity. The challenge for economic policy. París: OECD.
OECD. (1992). Technology and the Economy. The key relationships. París: OECD.
Oman, C. (1994). Globalisation and Regionalisation: the Challenge for Developing Countries. París: OECD Development centre.
Pereira Mello , C. H., Natividade Guedes, F., Sanches da Silva, C., Chaves Gorgulho Júnior, J., & Fernandes Xavier, A. (2010). Projeto conceitual de componentes de um forno industrial por meio da integração entre a engenharia reversa e o DFMA. Gest. Prod., 497-511.
Poli, C. (2001). Design for Manufacturing: A structured approach. London: Elsevier Science & Technology Books.
Prakash, W. (13 de Junio de 2014). New Product Development by DFMA and Rapid Prototyping. ARPN Journal of Engineering and Applied Sciences, 1-6.
Riba Romeba, C., & Paz Bernales, H. (14 de Enero de 2009). ¿Qué es el DFMA? Fundación PRODINTEC. Centre de Disseny d’Equips Industrials.
Savi, A., Filho, E., & Monteiro, E. (2010). Armazenamento de conhecimento explícito referente ao DFA (Design for Assembly) utilizando regras baseadas em casos. 66-76: Biblioteca Digital da Producao Intelectual-BDPI.
Soto, L. (2013). Inclusión productiva y desarrollo rural Acceso a mercados en localidades de bajos ingresos. Caracas: Cyngular.
Stephenson , J., & Wallace, K. (1995). Design for reability in mechanical systems. INTERNATIONAL CONFERENCE ON ENGINEERING DESIGN - ICED, 95. Praha.
Stone, R., McAdams, D., & Varghese, J. (2004). A product architecture-based conceptual DFA technique. Design Studies, 301-325.
Synnes, E. L., & Welo, T. (2016). Enhancing Integrative Capabilities through Lean Product and Process Development. Procedia CIRP, 221-226.
Tatikonda, M. (2005). Design for Assembly: A critical methodology for product reengineering and new product development. Kenan-Flagler Business School, University of North Carolina, 1-7.
Taylor, A. (2001). Design for manufacture. Mass production, Assembly & Manufacturing Guidelines , 1-6. Design Bites, 1-6.
Ulrich, K., Sartorius, D., Pearson, D., & Jakiela, M. (1991). A framework for including the value of time in Design for Manufacturing decision making. Massachusetts: Massachusetts Institute of technology.
Willinger, M., & Luscovitch, E. (1988). Towards the economics of information-intensive production systems: the case of advanced materials. En G. Dosi, C. Freeman, R. Nelson, G. Silverberg, & L. Soete, Technical Change and Economic Theory. Londres: Pinter.
Womack, J., Jones, D., & Roos, D. (1990). The machine that changed the world. New York: Rawson-Mac Millan.
Xie, X. (2002). Design for Manufacturing and Assembly. Utah: Department of Mechanical Engineering. University of Utah.
Zysman, J., Doherty , E., & Schwartz , A. (1996). Tales from the ‘Global’ Economy: Cross National Production Networks an the Re-Organization of the European Economy. Berkley: BRIE Working Paper 83, Berkley Roundtable on the International Economy.
Xie, X. (2002). Design for Manufacturing and Assembly. Department of Mechanical Engineering. University of Utah. Utah.
Zysman, J., Doherty , E., & Schwartz , A. (1996). Tales from the ‘Global’ Economy: Cross National Production Networks an the Re-Organization of the European Economy. Berkley: BRIE Working Paper 83, Berkley Roundtable on the International Economy.
